Laser Cladding Workstation

Laser cladding workstations can strengthen and repair locally damaged parts, extending the service life of parts. High-energy laser is used as the heat source and alloy powder is used as an additive. The alloy powder is synchronously applied to the surface of the workpiece by laser auxiliary illuminating the alloy powder to form a uniform metallurgical bonding layer, improving the wear resistance, corrosion resistance, high temperature resistance, and oxidation resistance of parts. It has been widely used in the fields of hydraulic support in the coal mine machinery industry, gas turbine blades in the aviation industry, and continuous casting rollers and rolling rollers in the metallurgy industry.

The laser cladding workstation is mainly integrated with a control system, a cladding special laser, a cladding head, a robot, a powder feeder, and a cooling system. It can match the positioning machine to realize high-speed cladding of cylindrical components.

Description

Features

  • It adopts a flat-top beam fiber laser, and the cladding effect is even and flat;
  • The cladding width is adjustable 2-6mm, adapting to different product needs;
  • The system integrates laser, powder feeder, and robot control to realize one-click start cladding;
  • Double-barrel powder feeder can meet the uninterrupted cladding of large-sized components;
  • It adopts a 4-way coaxial ring powder feeding match with a special powder divider, so that the powder feeding is more evenly;
  • The amount of powder is matched with the spot size and laser energy, which can achieve different cladding thickness requirements.

Technical parameters

Equipment ModelDPX-CL6000DPX-CL12000
Laser TypeFiber Laser (Wavelength: 1080±3 nm)
Laser Power6000W12000W
Power Range10%~100%
Beam ProfileFlat-top beam
Cooling MethodWater cooling
Robot Arm1.8m(optional)
Beam Size2-6mm
Powder Feeding 4-channel coaxial annular powder feeding
Powder Focus Distance15mm
Product DimensionsL*W*H:3000*3000*2500mm
Rated Power <32.5kw<56.6kw
VoltageThree-phase five-wire 380 VAC

Control system

Application effect

About Us

Horizon Laser Technology Co., Ltd is a new high-tech enterprise integrating technical services, technology promotion, laser equipment modular design, sales and integration services. Horizon Laser has many senior technical experts (Covering machine tool design, optics, automation integration, laser process development) from well-known laser companies. Horizon laser is mainly committed to promoting laser processing technology, popularizing laser applications, and reducing the asymmetry of client information through modular sales and integration services of laser equipment, and strives to achieve an satisfaction for customers to buy and use.

Why Choose US

  • We implement the latest optical technologies and hold numerous licenses and patents
  • Our laser systems are designed for durability, easy mastery, and low maintenance
  • We offer versatile equipment in a wide range of configurations, from handheld to automated
  • Our engineers readily customize laser systems to meet each client’s specific needs
  • Our pricing reflects our cost-efficient approach to design and engineering that sets us apart from the competition